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cdwrrtx

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Joined
Jul 30, 2018
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88
Location
Round Rock, TX
CA finish on diagonal cut whiskey barrel.
Sanded to 600.
Rubbed with BLO and then wiped dry.
BLO/CA 6 coats Med.
4 coats Thin.
Wet sand to smooth, then micro mesh.

Cloudy spots that did not polish follow the grain. Moisture in the wood? Or did I sand through?
 

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I say sand-through also.


I do a lot of finishing with CA. . I get the best results by very careful sanding and what I mean is this:

I always put on the CA thick enough so that the risk of sand through is small (based on years of experience).
I sand with the blank held between centers on the lathe, I only sand lengthwise, and I rotate the lathe by hand, never under power.

I always watch the progress of the sanding very carefully.
I start sanding with 240 grit and I don't change grits until all the shiny spots are matte - this is a very tedious process but I have found it to be essential.

With the 240, I initially sand the whole blank with long strokes (lengthwise) wiping off the sanding dust frequently while looking for shiny patches/spots.

After a while, the shiny patches are gone and I'm left with "a few hundred" shiny spots (maybe not that many but it seems like a whole lot).

Still with the 240, I start focussing my sandy on a small number of shiny spots, sanding more lightly as they disappear one at a time. . As they disappear I shift my focus to the remaining shiny spots.

Eventually you get down to a few (quite a few) shiny spots scattered over the blank and they seem to be, at this stage, more concentrated near the ends of the blank.

I now start to focus on just one shiny spot at a time and removing it by light sanding.
I watch carefully, shifting the light as needed, sanding lighter and lighter until each spot JUST disappears with very light sanding.

I move on to the next shiny spot and repeat, with lighter and lighter sanding strokes.
I never try to remove a lot of shiny spots together, focussing on a small number or just one.

After wiping I carefully inspect for more shiny spots and process as described.
When I can see no shiny spots over the whole blank, I change to the finer 320 grit.

It is now safe to lightly sand larger portions of the blank ... lightly ! Inspect and remove any missed shiny spots.

Progress through 320, 400, 600, 800, 1000, 1200, 1500 grits. Sand lightly always. Inspect frequently. Wipe off dust often. Inspect, inspect, inspect.

As you work your way to finer grits you can gradually reduce your inspections. But if you find shiny spots, you might have to go back to a coarser grit, using that VERY lightly, and then resume with the next finer grit.

This is a tedious process the first few times you do it, but you gradually get better at it.

One key is not to rush through it. Even a small shiny spot can look ugly on the finished product so strive for perfection, especially when using the coarser grits at the beginning.

Another key is to get rid of all the shiny spots, one at a time if necessary. The major key is to do all the sanding LIGHTLY and focus on a few or only one shiny spot at a time.

Straight grain is easier than diagonal which should be easier than cross grain (which I almost never use).

Hope this helps ... keep at it !!
 
Cross cut and diagonally cut blanks by nature have a variability to the absorption rate of the finish.

I apply the thin ca coats first and end with medium. I feel the thin penetrates and seals the blank better initially and provides the foundation for the medium to build on.

I do not use blo with my ca finishes.

Looks like it will be a nice pen when completed.
 
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Sand through - as others have mentioned! You can see the sand through on the grain in the photos.

Get some calipers! Calipers can help in many ways. Measure your thickness, Add the finish and measure again. Sand and measure again.

The problem many cases is faulty logic that says: If so many coats are added, then there will be a good build up of CA. WRONG. Applying CA with paper towel will add 90% of the CA to the PT and 10% to the blank. One can add 50 coats and if the coats are thin enough, there is little build up - to which sandpaper will sand the minuscule of build up off. The ONLY way of knowing for sure is to measure with calipers before applying CA and again after adding CA, and again after sanding.

The raised grain as has been mentioned comes about from 1. moisture, 2. from wood movement, and/or 3. from the soft grain being sanded quicker than the harder grain, leaving the harder grain sticking up by .001 or .002 above the softer in-between grain.
 
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Thanks all! It was definitely sand-through. Just for grins, I hit it with brown MM after I posted and the spots grew! So I have sanded it down to wood again and will reapply my finish with a few more coats to be sure I get an adequate layer to allow for sanding/polishing and final sizing.
 
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