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Not really sure the size. I just pick a forstner bit that would bore a hole big enough for the cup. I keep knocking over the cups and making a mess.
 
Since I do sell a lot of blanks, I use a pressure pot to eliminate all the air bubbles. If I'm doing blanks for myself and I understand I might have a few bubbles to deal with, I cast without pressure. You can be very successful in casting your own blanks without a pressure pot.
 
I'm updating the video now with footage of me turning the pen and a photo of the finished pen. I'm going to post it in "Show your work" too.
 
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