Hey Bill,
I printed the labels on my inkjet printer...just plain Avery mailing labels...pulled the thin blue line image off the 'net, added my badge image for the appropriate rank and the name on the computer.
Then cast it in clear alumilite using a ResinSaver mold.
These were my first castings...a little bit of trial and error, but not as difficult as you might think!
Make sure you overlap the label when you put it on the tube or the heat during casting will cause it to separate! I've learned to let it sit overnight to de-gas or I get a line of fine bubbles at the overlap. And, at the edge of the label where the white paper is visble, I just ran a black magic marker down it to cover the white.
And, most importantly, I learned everything I needed to know here on the IAP! Thanks Guys!!!
PM me if you have any questions, I'm happy to share! :wink: