Round Molds

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PTownSubbie

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Some questions have been floating around here on using PVC as a mold for PR and other casting products. I could not get the PR to come out of the PVC very well so I looked for other options. The one I came up with was to make my own round verticle molds.

I made my molds using OOMOO 25 & OOMOO 30 silicone. The OOMOO 25 seems to work better for our application IMO. It is a little more forgiving when you pull on it than the 30 is. I can by my silicone locally from a small company so I don't have to get it online. If you can't find it locally, you can find it here: http://www.smooth-on.com/OOMOO=-Silicone-/c1136/index.html?catdepth=1 This is not the only thing out there and I have no affiliation but am just a fairly satisfied user.

You start with a 1/2" and 1-1/2" PVC pipes. I cut the 1-1/2" PVC pipes on my tablesaw by holding the top with a clamp so that my hands are far from the blade as possible. BE CAREFUL when you do this. The round PVC may try to rotate on you and bind with the blade. This is true any time you cut round things. There are other ways to cut this but such as a bandsaw or even a hand saw. The straightness of the cut is not ultra important here.
Verticle Molds 3.jpg
Next turn down a small piece of wood and insert it into one end of the 1/2" PVC pipe and glue it in place. This will be used to screw down on the bottom piece. Center this 1/2" PVC pipe on the bottom of the mold and put a screw through it as shown. (The outer pipe is not cut in half just for show, it has to be cut into two pieces or you will never get the silicone mold out of it. Just tape it together before you pour your silicone and it will hold just fine.)
Verticle Molds 2.jpg
Next plug the other end of the 1/2" PVC pipe with anything of your choice. I used some Clay I had lying around. As you can see, the inner pipe is slightly shorter than the outer 1-1/2" PVC pipe. This is so you can cast completely overtop of the inner pipe and get a solid bottom.
Verticle Molds 1.jpg
The finished molds are show here. The most difficult part of working with these molds comes when trying to remove the finished cast. You have to work it out slowly like an inch worm. That is the best way I can describe it.
Verticle Molds.jpg
It might not be the best solution around but you don't have to mess around with PVC and beating the casts to get them out. That beating has to cause some hairline cracks in the cast to some level. No beating here.

If anyone has any questions, ask away or PM me. I know there are ways to improve on this but I don't know how many people would be interested in something like this...
 
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Yep, pretty sweet stuff! Is there a reason you want them to be vertical? i posted a tutorial on a similar mold, only horizontal. I use it to do embedding casts so i can pour resin the length of the mold.

I agree, you should totally put this together for a tutorial for the libary!
 
Yep, pretty sweet stuff! Is there a reason you want them to be vertical? i posted a tutorial on a similar mold, only horizontal. I use it to do embedding casts so i can pour resin the length of the mold.

I agree, you should totally put this together for a tutorial for the libary!

When I first made this vertical was all that I thought about. Horizontal never crossed my mind until I saw your post. I didn't look close enough at your tutorial to see but I would think that a horizontal round mold and pouring into the top would have somewhat of a flat spot on the top. The vertical mold will give you a perfectly round blank from the start. Not that it really matters...
 
Actually, my blanks come out of the mold shaped kinda like a keyway... with the key installed. If it is a blank i am selling, I sand the key part down til lteh blank is round. If it is for me, I don't mess with it.

One advantage to verticle molds... The color "flattens" sideways in the mold instead of up and down, so the colors are more uniform when you twist the pen in the sunlight. With a horizontal mold, the colors "flash" on opposite sides in good lighting. I think they both have very good "application specific" possibilities and i can see a want for both styles in my shop!!

Thanks again for posting it!
 
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