John,
I cast this pen directly to the tube (No drilling, air gap, or extra PR loss). I cast in an ice cube tray so the tubes were vertical (that is how I got the swirls to run up/down the length of the pen). Casting vertically to the tube is something I consider to be an "advanced" PR technique. I wouldn't tackle it as my first pour project. That said, here is what I did:
- Powder coated the tube white
- Mixed approx. 3 ounces of PR using 4 drops mekp/oz. Each section used about 1/2 - 3/4 ounce. I would rather waist an ounce or so than have to try and match color because I am 1/4 ounce shy.
- Used Pearl Ex 650 micropearl. I don't measure my pigments, I just keep adding a little until I get to the color I am looking for.
- Used a PP with about 18 - 20 PSI. Left it in overnight (12+ hours)
If I were going to cast a block of PR and drill, I would cast the block @ 60 PSI, paint the inside of the drilled hole white and use white tinted epoxy to glue the tube in.
I see that there is also a Pearl Ex 651 white. I have yet to try it.
Also, I see that you are in New Jersey. Temperature is a HUGE factor when it comes to the PR curing. When I cast in the winter I pour my PR, put it under pressure in the PP out in the garage, then bring the PP in the house and set it in the guest bathroom. I normally will let it stay there 24 - 48 hours. I take the PP outside when I am ready to remove the pressure.