lots of blanks! big pic

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RAdams

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Apr 5, 2009
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just a sample of what i have been doing. Most of the other blanks are either already on a kit or they didn't make it.


1_blanks_cropped.JPG
 
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That is my "Chief Joseph Robe".

It was a gift from my daughter last year.


I turned the blanks down and drilled them while still on the lathe. I think next time i will try something different though.. I actually have realized that the holes somehow are too big... just barely. With a bit of CA glue, they still mount but it is frustrating because i dont know what i did wrong.

How do you cast with the bolt in?
 
I use 50mL tri-pour lab beakers drilled for a 3/8 - 16 nylon bolt to thread through the bottom.

After putting the washers on the bolt to keep the resin from leaking out and to find an adequate spacing/depth, spray the threads with mold release then thread the bolt into the beaker.

1_cast_threads_008_r.jpg


Stack the beaker in another cause the one with the bolt sticking out the bottom won't stand on its own.

1_cast_threads_002_r.jpg


Before you fill the beaker with resin, take a small amount of your catalysed resin and roll it around and on the threads, then pour in the remainder of your resin. Place under light pressure if you use a pressure pot to insure resin is pressed into the threads. Let cure, then post cure in your curing oven to ensure the resin has shrunk as much as it will.

let cool and while gripping the beaker very firmly as the stopper blank has shrunk away from the sides of the beaker/mold, unscrew the nylon bolt.

1_cast_threads_010_r.jpg


Chase the threads as the nylon bolts are looser/smaller than the cut threads on Ruth Niles stoppers, which are what I use.

Make sure you measure the depth of the thread of the stopper you use and cast accordingly. Good luck.


Snip

I turned the blanks down and drilled them while still on the lathe. I think next time i will try something different though.. I actually have realized that the holes somehow are too big... just barely. With a bit of CA glue, they still mount but it is frustrating because i dont know what i did wrong.

How do you cast with the bolt in?
 
Wow! That's a heck of a tutorial!! Thank you for taking the time to post that! I definately gotta try it!

Where do you get Ruth's stopper frames? I looked for them the other day and couldn't for the life of me, find them. I had to order stainless teardrops from CSUSA. They are good stoppers, but i wanted to try Ruth's. Maybe with my next 30 stoppers!!
 
That is a cool website! I gotta get me one of those shirts that say "Turn the Pith out of it"!
 
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