Steve, I cut a groove at 60 degrees on the table saw on the jig.Nice triangle Alan. I'm having difficulty seeing how it works, could you show some more pictures or a short video?
John, I actually made a jig today for cutting all side grain ( the scrollsaw didnt work too well so I will shelve that for a wee while.What him and I talked about is figuring a way to cut face grain instead of end grain. He would be slicing that rod in smaller pieces for his design but it would all be end grain. Wanting the same concept but face grain how to do it? The nice part is cutting pieces from a rod they all would be accurate. To cut individual pieces that small would be difficult.
I am liking what you are doing. Keep at it you are onto something. The triangle design is a very classic look and can be used many ways. As I said my brain is overloaded already with just your first picture. Right now I can not jump in the quest with you but I am sure you will work things out. Good luckJohn, I actually made a jig today for cutting all side grain ( the scrollsaw didnt work too well so I will shelve that for a wee while.
I just made the 'shelves' that hold the material a lot closer to the blade and, as you say, the triangles are a lot shorter.
I will try to get better photographs to show next time.
I think that your idea of acrylic sheets would work really well using this method as the material is very uniform.