Greetings from the February bitter cold of North Central Indiana.

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bmmcwhirt

Member
Joined
Feb 13, 2025
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4
Location
Indiana
My name is Inigo Montoya... oh wait, it's actually Bryan McWhirt. As the topic says, I'm from Indiana. By day I am a Sr. Site Reliability Engineer for a medical holdings company out of St. Louis Missouri. That basically means I do very high level tech support for our software developers to make sure they are able to deploy updates to, or new applications.

About 3 years ago I decided to start playing around with woodworking and quickly learned that making a simple box is not simple. You need two or three million clamps, a decent set of engineer squares so your tools cut with 90 degree angles and so on.

About 7 years ago I started to get interested in fountain pens, which to this day are my favorite writing instruments. Unfortunately my favorite and most used pen, my Lamy 2000, is currently in need of a bit of nib repair. I really need to quit carrying it in my pocket, as the cap comes off which leads to the nib getting bent as well as stained pants.

Recently I decided I wanted to try my hand at making my own pens. From my woodworking experience I know this is going to take some practice and that the first 50-100 or more pens are not going to be as nice as I would like. Practice and failures are the tools by which we learn the most. With that in mind I didn't want to go out and part together all of the best tools I could afford just to learn with. So I picked up the Penn State Industries 12" Super Pen Making Starter Set. It looks like this gives me almost everything to start making simple basic slim kit pens. I've not set everything up yet because my garage/workshop is not yet heated. However it does look as though the carbide tools in this kit are more suited for detail work and not roughing or shaping. For adding detail to woodworking projects I have some Pfeil gouges which are amazing, but they don't seem to make anything suited for a wood lathe that I was able to find. So a decent roughing carbide tool is one thing I still need to find and buy.

I eventually want to get to the point where I can make custom/kitless wooden pens using Japanese urushi lacquer. That is still pretty far away.

So while it's still cold out and I can't do any work, I'm just reading and watching videos to gather as much knowledge as I can.

A bit long for an introduction, but it tells you a bit about who I am, what my quest is, and where on that quest I currently am. If you made it to the end of this rambling, then thank you for listening/reading.
 
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The 3-piece Carbide Wizard chisel set should do all the things you need to do. Use the square cutter for roughing blanks. To get a smooth cut you need to crank up the speed -- 3000 + RPM is what most of us use for pen blanks -- and use light cuts. Too heavy of a cut and you will get a catch or stall out the spinning blanks. Also, make sure your tool is parallel to the work piece when using the square cutter. Use the round cutter to get your blanks to the shape you desire -- again at high speed. If you want to add details (burn lines, e.g.) use the diamond-shaped cutter. Summing up: square for roughing, round for smoothing and shaping and diamond for details and use high speed with light cuts. Feel free to PM me (or as it's known here, Start a Conversation) if you have any questions.
 
The 3-piece Carbide Wizard chisel set should do all the things you need to do. Use the square cutter for roughing blanks. To get a smooth cut you need to crank up the speed -- 3000 + RPM is what most of us use for pen blanks -- and use light cuts. Too heavy of a cut and you will get a catch or stall out the spinning blanks. Also, make sure your tool is parallel to the work piece when using the square cutter. Use the round cutter to get your blanks to the shape you desire -- again at high speed. If you want to add details (burn lines, e.g.) use the diamond-shaped cutter. Summing up: square for roughing, round for smoothing and shaping and diamond for details and use high speed with light cuts. Feel free to PM me (or as it's known here, Start a Conversation) if you have any questions.

Thanks. I will see how that goes. My plan is to just cut some 3/4" x 3/4" pieces from scrap poplar and cherry that I have before actually using the kits. I also have a few pieces of maple that are in the vacuum chamber right now soaking up some color using a process I thought up, I won't call it new as I don't know if it's been done before, but if it works I'll make a post about it with details and pictures.

Hello and welcome, Bryan.
If you havent already, check out the Library for a load of useful info on all aspects of pen making.
You can find it under 'Resources' above.

I have. There is an amazing amount of information there. I've barely begun to start reading some of it.
 
Welcome Bryan from Montana. -12 here today (that's the high) but next week promises to be in the +50's. I can't wait. Good choice on the Penn State purchase, they have a lot to offer including a 10% discount if you're a member of a recognized turning club. Find one and join. Penn State also offers a free DVD on pen turning, get it. It won't take 50-100 pens to figure this out. If you can master a slim line the rest is all cake. Not a big clunky one, an actual slim line that is, obviously, slim. I started this wild adventure in 2017 and haven't looked back. Enjoy it, relax making pens and it's all good. Welcome to the addiction.

Like you, by day...well I'm retired. You're turn will come soon enough.
 
Welcome Bryan. I admire your ambitions. You can get that nib repaired at indypendance.com Mike & Linda are pen makers, and are now repairing mostly fountain pens. They are located in Zionsville, Indiana. Check them out for all your FP needs. They also sell FP's. You can find gouges on ebay or amazon. There are other other woodturning suppliers online. Woodcraft, and Rockler com to mind, but I have purchased tools from Ptreeusa.com. If you want a gouge, you'll find one. It looks like you have plenty of time to prepare. I think we'll have an extended winter here in Indiana, and elsewhere. I just installed a diesel heater in my shed. Haven't even turned it on yet. Maybe tomorrow!

Enjoy your new venture!
 
Welcome Bryan. I admire your ambitions. You can get that nib repaired at indypendance.com Mike & Linda are pen makers, and are now repairing mostly fountain pens. They are located in Zionsville, Indiana. Check them out for all your FP needs. They also sell FP's. You can find gouges on ebay or amazon. There are other other woodturning suppliers online. Woodcraft, and Rockler com to mind, but I have purchased tools from Ptreeusa.com. If you want a gouge, you'll find one. It looks like you have plenty of time to prepare. I think we'll have an extended winter here in Indiana, and elsewhere. I just installed a diesel heater in my shed. Haven't even turned it on yet. Maybe tomorrow!

Enjoy your new venture!

I'm familiar with IndyPenDance. I believe Mike and or Linda have come to some of the Hoosier Pen Club meetings, but I haven't been to any of the meetings recently. Interestingly enough, IndyPenDance, Lemur Ink, and Private Reserve are all based in Indiana. Though Private Reserve is still based in Indiana, I do not think their products are manufactured here any more, but they do now, maybe they did before, make Schmidt P900 ballpoint refills in a few colors other than just blue and black. I use them in my rOtring 600 pens.

I did do a bit of research on gouges, and it appears for smaller projects I can use some of my Pfeil gouges.Though if I ever want to work with larger projects that start with 4"x4"xL or larger stock, the "Crown M42 Razor Edge Cryo Spindle Roughing Gouge" seems to be one of the most recommended traditional HSS roughing gouges. I don't know if that is something I will get into, but I did opt to get the 12" swing lathe just in case.

Welcome Bryan from Montana. -12 here today (that's the high) but next week promises to be in the +50's. I can't wait. Good choice on the Penn State purchase, they have a lot to offer including a 10% discount if you're a member of a recognized turning club. Find one and join. Penn State also offers a free DVD on pen turning, get it. It won't take 50-100 pens to figure this out. If you can master a slim line the rest is all cake. Not a big clunky one, an actual slim line that is, obviously, slim. I started this wild adventure in 2017 and haven't looked back. Enjoy it, relax making pens and it's all good. Welcome to the addiction.

Like you, by day...well I'm retired. You're turn will come soon enough.

Penn State's DVD comes with the kit, though it could use some updating. There are so many Youtube videos now that do a better job. I just came across a 3 or 4 part live stream recording from Turners Warehouse on making kit-less/custom pens that is very good:
. I didn't bookmark it but I also saw a video where someone made a slim pen with no bulges using sanding bricks, sanding sponges and sanding paper. The lathe though was bidirectional as they had it running in reverse for using the sanding bricks to do the rough out.
 
Welcome from sunny and warm Arizona. Originally from North Dakota so I understand the cold. I was a Winter Ops Survival Instructor for the Army National Guard up there. There's a lot to learn here and many rabbit holes to go down. The good thing is that it's all doable with the right tools and some patience.
 
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