Greetings from
Nebraska Gregory.
There have already been a lot of great responses to your questions posted. My comments may or may not fall into alignment with all of them, but they are based on my personal preferences and my learning curve. I hope my verbose responses are not too offputting - It's not my fault, I have
The Knack. (Don't be afraid to click the link - it's one of my favorite YouTube videos).
1. What kit would you start with as a new pen turner?
Sierra style (one style, many kit names, Wall Street, Gatsby, Manhattan, Mesa, etc.)
+ Single Tube Design (only one blank to turn and can usually get 2 pens from one 5"-inch blank)
+ Needs only One Drill (27/64" Inch)
+ Larger / Thicker (Heftier with more"meat" left on the tube vs the Slimline)
+ Interchangeable Bushings (Both bushings are the same diameter)
+ Some parts designed with a radius (greater tolerance for satisfactory fit between the part and blank)
+ Uses Parker style refill (vs the Cross style in a Slimline - Personal Preference only)
- I'm just not a fan of the style in general (Personal Preference)
Cigar style (Cigar or Big Ben)
- Two Tube Design (however both tubes have the same diameter)
+ Needs only One Drill (10mm)
+ Larger / Thicker (Heftier with more "meat" left on the tube vs the Slimline
- Some bushings diameters are very close in diameter to each other (Easier to make turning or assembly errors)
+ Some parts designed with a radius (greater tolerance for satisfactory fit between the part and the blank)
I recommend the "Improved Fit" bushings designed by Ed at Exotic Blanks to take advantage of the radius)
+ Uses Parker style refill (vs the Cross style in a Slimline - Personal Preference only)
Like many, I started out with a Slimline, because of the kit price. As others have already said, it isn't necessarily the easiest kit available, but it is one of the oldest pen styles in the craft. After the first two pens I ever made I started using the Slimline kit but a
Comfort Center Band that I bought separately from
Woodturningz. The Comfort center band uses a 0.420" inch diameter bushing instead of the standard Slimline center bushing (0.336). In addition to providing a little thicker pen they also have a little bit of detail to them that (in my opinion) makes the look a little nicer than the typical slimline center band. My second style was the Cigar.
2. Would you stick with one kit for awhile or pick a few different to learn the hobby with?
I would pick a couple that I personally liked the looks of in the catalog or that someone had made and posted on the IAP website. Since I am in it purely for the hobby and for the sense of learning, skill building, and self gratification, focusing on a single style has just not been my thing. There are a few styles though that have become my favorites like Cigar, Caballero Rollerball, Diamond Knurl Rollerball, Magnetic Graduate Rollerball, DuraClick, Premium Designer NT, among others).
3. What would be the Ballpoint, Rollerball, and Fountain pen models you would suggest for a new pen turner? (Think minimizing supper equipment, bushings, drill bits,...)
I guess I would suggest taking a look at some examples of my favorites for potential models, simply out of personal preference. They don't necessarily share any bits or bushings or anything, but they are just styles that I like. That being said though, I've probably made more Cigar styles and Diamond Knurl styles than the others.
4. Would you stick with wood or acrylic to learn on? (Both is a viable answer)
To learn on for wood I would suggest Walnut and Olive. Walnut because it is inexpensive and Olive because it can have nice contrasting grain patterns and it turns like butter! My favorite I think, however, is Cocobolo because I think it is a really cool and pretty rosewood. Bocote is also nice because of it's grain patterns. As for plastic, I would suggest blanks made from Alumilite resin. It seems to be the easiest resin to turn as it is one of the least brittle of the plastic blanks on the market -- kind of like the Olive wood, I think it turns like butter!
5. Any other advice you would give a new pen turner, that you wish you knew when you started?
I'll answer this with a couple of examples where I spent too much buying things in iterations on my learning curve journy.
When I started out I used inexpensive pen mills to square the blank to the tubes. My next iteration was a carbide tipped pen mill. Then I bought a jig from PSI with various sleeves for use on my disc sander. I later designed and built a jig of my own for use on the disc sander which is what I still use today. If I wouldn't have had a disc sander already, I would have bought the offset sanding jig tooling from Rick Herrell for use on my lathe.
Here is a link to Rick's Custom Made Tools catalog. He is a little more than an hour North of you on US 52 in Pilot Mountain, NC. Rick is an outstanding machinist and fantastic supporter of everyone here on IAP.
Another evolution example, I started out using MicroMesh polishing pads and liquid final polishes. After being disappointed by "white dots" from polish residue in pinholes - really small, small, pinholes, I bought a lathe mounted
Acrylic Pen Buffing System PSI so I could forgo the liquid polish -- no more white dots! Later, I bought a dedicated
Rikon Low Speed Buffer so I didn't have to re-tool my lathe for buffing. (I use CA as a finish on most of my wood pens, so I use the same MicroMesh and buffing regimen for both wood and plastic blanks.
Well, I'm going to stop typing now.
I hope you enjoy the hobby as much as I do and if you have any questions, please feel free to post them or to send them to me directly on the PM system through the "start conversation" links.
Best Regards,
Dave