Cast-A-Kit

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penturner63

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Oct 22, 2006
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Minnesota.
Hi, Does anybody know how the Cast-A-Kit works?
You can buy it in the Penn State Ind catalog.
$39.95/ kit on the back page of the new year mailing. Thank you
 
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I am not sure, But I think this question was asked before about this same kit. most replies I remember pointed out you could get a gallon of resin and some colors for the same $40.00 at Michaels or other sources. Otherwise I don't recall ever hearing anything about the kit itself.
 
Here is what the PSI web site says: This kit provides the premium resins and accessories you need to make custom crystal clear plastic turning blanks. Just pour the casting resin over your decorated tubes - wait 24 hrs then remove the cast tubes from the mold, cut them apart and turn and finish them on your lathe like any other plastic material. The end result will be your design encapsulated into a crystal clear tube that turns like plastic and is assembled with your pen.
The resin is guaranteed to be premium quality, crystal clear, non-yellowing, UV safe and easily turned into the pen profile of your choice. The kit includes: 32 oz of polyester casting solution (makes 10-15 pens), hardener, gloves, measuring cup, casting mold, tube stoppers plus casting and decorating instructions. One year shelf life.

Here is my take on this kit. The kit should provide the first time caster with an excellent start. Try it out and see if you like casting then purchase the resin and pigments elsewhere. From what I read this kit is for clear casting and does not include any pigments, dyes or tints. Resin can be purchased cheaper. Molds can be made or purchased. Resin is NOT cheap at Hobby Lobby or Michaels ($25 or more for 1 qt). The catalyst is another $5 or $6 unless they have started packaging it with the resin. If resin is purchased from these places try to use a coupon. Both places routinely offer 1/2 off coupons for one item purchases.

There are several excellent articles here, at the Y!PT group in the files, at TPS, and on the penmakers guild site. There are many many excellent threads archived here on IAP and the other penturning sites. There was a thread here just a few day ago on this same exact topic. Good luck with your casting and your decision making on how to get started.

Do a good turn daily!
Don
 
Yes and no. How's that for an answer? Serge and I were maybe the ones that started the HF pressure pot craze. We were both having problems with tiny bubbles clinging to our snake skin castings. Others were not or they were't reporting the problems. He and I researched casting on some casting forums and realized some casting was done in a pressure tank and. After several experiments we settled on using a paint pressure tank for pressure casting. We reported what we were doing and the rest is history. He and I think HF should give us a cut on the paint tank sales. I now think my problems stemmed from trying to cast several sets of blanks at one time using 16 oz of resin. My friend and mentor Jay Pickens was casting one set at a time and having no problems with bubbles. Jay now uses the pressure tank also. So, do you need the pressure tank. Try casting without it. Colored blanks (not clear casting) may do just fine. There is an additive for removing bubbles. It is called "bubble eater" but I've had no luck in finding it. Agitation seems to work to release the bubbles. Agitation of the resin, not agitation of me when a cast go south. I was still having problems with tiny bubbles and started using vacuum to degass the resin. I now use an ultrasonic jewelery cleaner to remove air from the resin. We found out about that technique from Bruce Robbins. Thanks Bruce. My vacuum pump will now be used for vacuum chucking only. Alumilite casters use pressure only and no vacuum or ultrasonic. But, I do think the ultrasonic could be used on the two parts of alumilite prior to mixing but I've not seen any postings about that. And the saga continues.
Do a good turn daily!
Don
Originally posted by workinforwood

so then you are saying you don't need a pressure pot?
 
does anyone here make their own molds for sale? I have one that is 6 inches long and it is a waste of about 1 inch of PR when I cut it, I am looking for one that would be 3x1x5

thanks
guys and gals
mark
 
" I do think the ultrasonic could be used on the two parts
of alumilite prior to mixing but I've not seen any postings about that. "

I know that the ultrasound is supposed to remove all the trapped air, but when you mix it doesn't air get mixed back in? I have not tried this method since I cast with a high pressure system(120#) and don't usually have a void issue.
 
Hi,
This kit has been devoped after years of tweaking the right resing ... there is no need for a pressure pot, the resin is crystal clear, is easy to use with a full compliment of accessories for tube casting. Full instructions to use the kit are on the Penn State Web site, follow this link and click on instructions for complete info.
http://www.pennstateind.com/mm5/mer...e_Code=PSI&Screen=PROD&Product_Code=PKCASTKIT
Best Regards and Good luck !
Ed Levy - VP and GM Penn State Industries
 
I buy my PR from artstuf.com
it is 48 bucks a gallon but it last a while, I mix it in the red solo cups (they work the best) and pour it into molds (outside) and with the Texas heat it does not take long for them to set. I wait 24 hours before I cut them into blanks.
it is easy to use, it just smells and it is sticky, so use gloves.

I am looking for someone on here that sells molds.

thank
mbuckley
 
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