Any buyers of the 55 gallon Alumilite kit?

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SteveRussell

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Mar 6, 2007
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Location
The Woodlands, Texas.
Hello,

Just curious if there are any other members who purchase the 55 gallon kits of Alumilite out there? It would be good to swap ideas about handling the drums, storage, inert gas purging, product dispensing to secondary or tertiary containers, use of coolers/heaters for drums, drum racks etc; with other bulk users. Anyone using static mixers with Alumilite?

P.S. Just got my first 55 gallon kit (Two 55 gallon drums) in last week. :)

Cheers!
 
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Wow, what a surprise...

Well it looks like I might be the only bulk buyer of Alumilite on the IAP forums. Wow, what a surprise! I guess no one is buying 55 gallon drums of Silmar 41 either? BTW, when you buy a 55 gallon kit of Silmar 41, you do not get the MEKP included in the price, you have to buy a 1 gallon MEKP separately. Bummer brudda's...

Cheers!
 
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Hello,

Just curious if there are any other members who purchase the 55 gallon kits of Alumilite out there? It would be good to swap ideas about handling the drums, storage, inert gas purging, product dispensing to secondary or tertiary containers, use of coolers/heaters for drums, drum racks etc; with other bulk users. Anyone using static mixers with Alumilite?

P.S. Just got my first 55 gallon kit (Two 55 gallon drums) in last week. :)

Cheers!

Wow, that is even bigger than our common 44 gallon drum (200litres), any pics of it and how much does it costs in USD$'s...???

Thanks.

Cheers
George
 
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Thanks for your post...

Your deduction would be incorrect.

55 gals of polyresin is a regular purchase.

Thanks for your post ed4copies. It's nice to know I'm not the only one who likes resin in large containers! :) BTW, apologies for the late reply, I have been very ill with a respiratory infection and have not been out of bed much lately. Bloody Houston Crud is worse than ever this year. Ed, can you PM me, I have a few questions I would like to ask you about your PR purchasing.
 
I can shoot a snap next week (digital camera battery is dead), but you can find pictures of 55 gallon barrels all over the Internet. Are you talking about the cost on an empty drum, or a 55 gallon kit of Alumilite?
 
55 US gal (200 L) / 44 Imperial gallon drum. And nominally measure just under 34.5 inches (880 mm) tall with a diameter just under 24 inches (610 mm) and differ by holding about thirteen gallons more than a barrel of Crude Oil .

In the US, 25-US-gallon (95 l; 21 imp gal) drums are also in common use and have the same height. This allows easy stacking of mixed pallets.
:clown:
 
What is the self life of Alumilite.

I know my P.R. starts to change after 3 months. It loses that nice blue color and goes a little thick takes a little longer to set up.

Just curious

.
 
55 gallons?I guess if you were prolific and cast a whole bunch every day it would work out. Sure sounds like work though.
 
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Good Question!

What is the self life of Alumilite?

I know my P.R. starts to change after 3 months. It loses that nice blue color and goes a little thick takes a little longer to set up.

Hello,

According to the manufacturer, "unopened containers" of Alumilite have a shelf life of one year. Once the container is opened, it should be stored in a cool, dry place yada, yada, yada... I would also add that it's a good idea to apply an inert gas blanket into the container to prevent moisture laden air from contacting the resin whilst it is being stored.

This is particularly handy if you go long periods of time between using your resin. If you pour it all in a couple of days, then it's not really necessary. My planned production schedule will consume 110 gallons of resin every 6 - 8 weeks, but I don't like to take chances, so I will be gassing those fat 55 gallon drums every time they get opened.

(My studio is now climate controlled 24/7, which greatly reduces the ambient humidity level which now averages 35% with a supplemental dehumidifier running. Even with that, I still apply a gas blanket to everything that could benefit from one).

If you're in a really dry environment like Arizona, you might get away with no gas blanket at all. However, I live in the heat and humidity capital of the known and unknown universe (Houston, Texas), so I apply a gas blanket to everything that could benefit from it to prevent moisture, oxygen, or other ambient air components from degrading any product during storage.

Bloxygen would work great if you're a small scale user, or a few shots of Nitrogen if you're a high volume power user like me. :) I have a 125 cubic foot Nitrogen (full tank is 2,200 psi) tank that I use for blanketing resins, finishes, and some adhesives as well as many other products in my studio. Cost to refill the tank is a measly $13.00 USD. I use a flow meter valve to dispense the gas at a very low psi. Works a treat and satisfies the cheapskate in me.
 
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Thanks for the tip...

There are several drum storage rack options out there -- a few commercially available ones can be found at McMaster-Carr: McMaster-Carr

Hello John,

Thanks for the tip... I ended up getting a special LDPE stacking drum rack with a built in spill containment feature from New Pig. This rack allows you to store two drums, one over the other which saves a lot of space. I built a custom made wooden base for it out of routed 2x10's and 2x6's with 2x4 runners, so I can use my pallet jack to move it around when necessary. The top is easily removed (no tools necessary) for loading/unloading the barrels and there are filling shelves that will accommodate a 5 gallon bucket. Sweet!

It looks nice and it's very easy to move around, since the base can be accessed from either the front, or side of the rack with the pallet jack. In a small studio like mine, (1,000 sq.ft), you have to think about using the available space efficiently all of the time.
 
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Easy Peesey, Lemon Squeezie...

55 gallons?I guess if you were prolific and cast a whole bunch every day it would work out. Sure sounds like work though.

Hello,

No problemo... Besides, it's a lot easier to cast Alumilite in an air conditioned studio, than to buck logs in 100 degree heat with 98% humidity all day long, when wearing full protective gear and chainsaw leg chaps. :) Now that's work bruddah! :-o
 
Casting project blanks bruddah...

After reading through again I just gotta ask....what are you gonna do with all that alumilite????

Hello Brooks,

Casting blanks and turning squares, as well as "very large format" project blanks. I've developed some very innovative casting techniques over the years that produce stunning project blanks. My new setup will allow me to expand upon my earlier work and expand it to include larger blanks and new protocols that were not possible in my previous setup. I will also be casting PR (polyester resin) as well. :)
 
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