Originally posted by holmqer
As I read through this, I get the impression that converting my Jet 1220 to VS would not be all that hard to do. If I understand correctly I could just swap out my current 3/4 HP motor for a 3 phase and a controller and then using the 5 step pulley system already in place, have 5 speed ranges.
Yes. Each pulley combination will have a minimum-maximum RPM range; the main difference between pulley combinations being the maximum RPM. (Each pulley combination will overlap RPM's in the lower range as they progress to their maximum RPM.) The issue of torque at different RPM's comes into play, but unless you are turning large diameter materials and taking very heavy cuts, it is a non-issue.
How slow will typical VFD drive a 1750 RPM 3 phase motor?
It can vary between controllers, but typically, you can go from "0" to maximum, with a moving low RPM that is in the single digits. This comes in very handy for some finishing processes.
Am I correct in assuming that all the step pulley based lathes that run off of 115 VAC have 1750 RPM fixed speed motors?
I do not want to speak for "all" lathes but it is safe to assume that most, if not all, operate in that range. Using a step pulley to zero in on the range of speeds you use most often, makes a 1,750 RPM motor a good choice.
Case in point:
If you have a 1,750 RPM motor and your belt is on the 6" diameter pulley, which in turn is driving a 2" diameter pulley on the lathe headstock, you RPM range will be 0-5,250 RPM. So pick a step combination that has the RPM range that suite 90% of your needs and you will rarely, if ever, need to move your belt.
In my case, I bought some buttons, switches and control box off EBay and created a separate control box that allowed me to turn a switch and go from forward to reverse (great for sanding in both directions) while the lathe is spinning (this is so cooool, that I stood there and played with it for 5 minutes! Make sure your motor is tagged as reversible.) I also added a stop and start button, E-Stop and a potentiometer for dialing in the RPM's. Now I can have the VFD located away from the lathe and all the dust and any flying chunks of bowls, etc...
The VFD will read 0-60 HZ (the rated HZ on your motor tag) on the digital readout, which essentially means that at 60HZ, your lathe is running at 100% of the RPM's associated with your motor/lathe pulley combination. At 30 HZ you are running at 50% of the available RPM's.
You will quickly get very comfortable with dialing in the RPM's without needing a readout. I have converted all three of my lathes over... from EBay auctions.